US302: Print-to-Heal : A New Composite Filament For Customized Bone Implant

NUR MUNIRAH BINTI MUSTAZA School Of Mechanical Engineering, College Of Engineering

Bone implantation is widely performed for severe conditions such as trauma, tumors, and cyst-related diseases. However, traditional methods pose risks such as infection and implant failure. This study explores a polymer-ceramic composite filament developed via fused deposition modeling (FDM) using polylactic acid (PLA), polyamide 12 (PA12), and wollastonite (WA). The 60PLA/40PA12/10WA blend demonstrated optimal flow behavior (n value 0.39-0.55), low viscosity, and thermal stability (Ea of 12.36 kJ/mol). The 3D-printed parts showed compressive strength (30.21-146.71 MPa) and modulus (0.618-1.52 GPa) comparable to cancellous bone. These results highlight the composite's potential as a viable bone implant material with good structural integrity and printability.